Forged cookware has gained popularity for its durability, heat distribution, and enhanced cooking performance. The process of forging involves shaping metal through controlled heating and deformation, resulting in stronger and more resilient cookware. Below, we'll explore the manufacturing processes involved in creating forged cookware.

1. Billet Preparation: The manufacturing of forged cookware begins with the preparation of the raw material, often a solid metal billet. Common metals used include aluminum, stainless steel, and copper. The billet's size and shape depend on the desired final cookware product.

2. Heating: The billet is heated to a specific temperature that allows it to become malleable. The temperature varies depending on the type of metal being forged. This heating process is crucial to ensure proper shaping without causing brittleness.

3. Forging: The heated billet is placed in a forging press, where it undergoes controlled deformation. The press applies pressure to shape the metal into the desired form. The forging process can be done through various methods, including drop forging, open-die forging, and closed-die forging.